1967 Volvo 1800 Restoration

I own a 1967 Volvo 1800 which I've been restoring for far too long. This list is an attempt to document the steps required to finish my project and keep me motivated.

general

• order new motor mounts (2010.03.01)
• tighten bell housing bolts

intake / exhaust

• order new intake manifold gasket
• install exhaust header
• install intake manifold
• have exhaust from the header back built

carburetors

• order new carburetor gaskets
• install carburetors
• install carburetor linkage
• fill dashpots
• tune while engine is warm

fuel delivery

• order new fuel pump gasket
• order new fuel line
• order new fuel filter (2010.03.01)
• install fuel pump
• fuel cell with sump
• run line from sump to pump
• run line from pump to filter
• run line from filter to front carb
• run line from front carb to rear carb

cooling

• order new upper coolant hose (2010.03.01)
• order new lower coolant hose (2010.03.01)
• order hose clamps
• install radiator
• install coolant hoses
• fill coolant system with water and pressure test
• check for coolant leaks
• measure water temperature while running
• make sure thermostat is working when engine reaches temperature

ignition / charging / electrical

• order new ignition wires
• order test light
• install ignition wires
• set distributor angle with cylinder 1 TDC
• review wiring to and from alternator
• test alternator output when running

lubrication

• order new oil filter
• change the oil
• find new dipstick seat-ring for block
• check for oil leaks